Maintenance Plan Based on TPM for Turbine Recovery Machinery

The maintenance and repair of the components of hydroelectric turbines require the use of specialized equipment. To keep these teams operational, it is proposed to design a master plan in order to develop a TPM philosophy for a vertical turning lathe. This project develops five of the twelve steps e...

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1. Verfasser: Lozada-Cepeda, José (author)
Weitere Verfasser: Lara-Calle, Rés (author), Buele, Jorge (author)
Format: article
Sprache:eng
Veröffentlicht: 2021
Online Zugang:https://iopscience.iop.org/article/10.1088/1742-6596/1878/1/012034/pdf
https://hdl.handle.net/20.500.14809/3182
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author Lozada-Cepeda, José
author2 Lara-Calle, Rés
Buele, Jorge
author2_role author
author
author_facet Lozada-Cepeda, José
Lara-Calle, Rés
Buele, Jorge
author_role author
collection Repositorio Universidad Tecnológica Indoamérica
dc.creator.none.fl_str_mv Lozada-Cepeda, José
Lara-Calle, Rés
Buele, Jorge
dc.date.none.fl_str_mv 2021
2022-06-19T14:57:00Z
2022-06-19T14:57:00Z
dc.identifier.none.fl_str_mv https://iopscience.iop.org/article/10.1088/1742-6596/1878/1/012034/pdf
https://hdl.handle.net/20.500.14809/3182
dc.language.none.fl_str_mv eng
dc.publisher.none.fl_str_mv Journal of Physics: Conference Series. Volume 1878, Issue 11. 1 June 2021. 2nd International Conference on Emerging Electrical Energy, Electronics and Computing Technologies 2020, ICE4CT 2020. Melaka. 21 December 2020 through 22 December 2020
dc.rights.none.fl_str_mv https://creativecommons.org/licenses/by/4.0/
info:eu-repo/semantics/openAccess
dc.source.none.fl_str_mv reponame:Repositorio Universidad Tecnológica Indoamérica
instname:Universidad Tecnológica Indoamérica
instacron:UTI
dc.title.none.fl_str_mv Maintenance Plan Based on TPM for Turbine Recovery Machinery
dc.type.none.fl_str_mv info:eu-repo/semantics/publishedVersion
info:eu-repo/semantics/article
description The maintenance and repair of the components of hydroelectric turbines require the use of specialized equipment. To keep these teams operational, it is proposed to design a master plan in order to develop a TPM philosophy for a vertical turning lathe. This project develops five of the twelve steps established by JIPM for the TPM implementation. This paper also provides the necessary documentation for 5S and autonomous maintenance applications. Also, some safety, health and environmental suggestions are provided. PM activities are chosen based on RCM techniques like CA and FMEA. And predictive maintenance activities are established following ISO 3655, 2006. All these activities including automotive maintenance ones are organized and scheduled. Finally, OEE rate is applied to the lathe to identify the principal losses on the machine. After applying this proposal there is an increase of 27.84% and 39.71% in availability and performance respectively. The OEE calculation has increased by 29.97%, thereby motivating readers to implement this methodology in other industries
eu_rights_str_mv openAccess
format article
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institution UTI
instname_str Universidad Tecnológica Indoamérica
language eng
network_acronym_str UTI
network_name_str Repositorio Universidad Tecnológica Indoamérica
oai_identifier_str oai:repositorio.uti.edu.ec:20.500.14809/3182
publishDate 2021
publisher.none.fl_str_mv Journal of Physics: Conference Series. Volume 1878, Issue 11. 1 June 2021. 2nd International Conference on Emerging Electrical Energy, Electronics and Computing Technologies 2020, ICE4CT 2020. Melaka. 21 December 2020 through 22 December 2020
reponame_str Repositorio Universidad Tecnológica Indoamérica
repository.mail.fl_str_mv .
repository.name.fl_str_mv Repositorio Universidad Tecnológica Indoamérica - Universidad Tecnológica Indoamérica
repository_id_str 0
rights_invalid_str_mv https://creativecommons.org/licenses/by/4.0/
spelling Maintenance Plan Based on TPM for Turbine Recovery MachineryLozada-Cepeda, JoséLara-Calle, RésBuele, JorgeThe maintenance and repair of the components of hydroelectric turbines require the use of specialized equipment. To keep these teams operational, it is proposed to design a master plan in order to develop a TPM philosophy for a vertical turning lathe. This project develops five of the twelve steps established by JIPM for the TPM implementation. This paper also provides the necessary documentation for 5S and autonomous maintenance applications. Also, some safety, health and environmental suggestions are provided. PM activities are chosen based on RCM techniques like CA and FMEA. And predictive maintenance activities are established following ISO 3655, 2006. All these activities including automotive maintenance ones are organized and scheduled. Finally, OEE rate is applied to the lathe to identify the principal losses on the machine. After applying this proposal there is an increase of 27.84% and 39.71% in availability and performance respectively. The OEE calculation has increased by 29.97%, thereby motivating readers to implement this methodology in other industriesJournal of Physics: Conference Series. Volume 1878, Issue 11. 1 June 2021. 2nd International Conference on Emerging Electrical Energy, Electronics and Computing Technologies 2020, ICE4CT 2020. Melaka. 21 December 2020 through 22 December 20202022-06-19T14:57:00Z2022-06-19T14:57:00Z2021info:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/articlehttps://iopscience.iop.org/article/10.1088/1742-6596/1878/1/012034/pdfhttps://hdl.handle.net/20.500.14809/3182enghttps://creativecommons.org/licenses/by/4.0/info:eu-repo/semantics/openAccessreponame:Repositorio Universidad Tecnológica Indoaméricainstname:Universidad Tecnológica Indoaméricainstacron:UTI2022-06-20T20:08:37Zoai:repositorio.uti.edu.ec:20.500.14809/3182Institucionalhttps://repositorio.uti.edu.ec/Institución privadahttps://indoamerica.edu.ec/https://repositorio.uti.edu.ec/oai.Ecuador...opendoar:02022-06-20T20:08:37Repositorio Universidad Tecnológica Indoamérica - Universidad Tecnológica Indoaméricafalse
spellingShingle Maintenance Plan Based on TPM for Turbine Recovery Machinery
Lozada-Cepeda, José
status_str publishedVersion
title Maintenance Plan Based on TPM for Turbine Recovery Machinery
title_full Maintenance Plan Based on TPM for Turbine Recovery Machinery
title_fullStr Maintenance Plan Based on TPM for Turbine Recovery Machinery
title_full_unstemmed Maintenance Plan Based on TPM for Turbine Recovery Machinery
title_short Maintenance Plan Based on TPM for Turbine Recovery Machinery
title_sort Maintenance Plan Based on TPM for Turbine Recovery Machinery
url https://iopscience.iop.org/article/10.1088/1742-6596/1878/1/012034/pdf
https://hdl.handle.net/20.500.14809/3182